Muck Pump / Hydraulic Unit

As the method can mitigate the cause of dust hazards and slurry ruptures, muck
pumping is gaining popularity as a unique muck transport method for a tunnel construction
sites. There are two types of pumps by their purposes: tunnel-face and relay.

Muck Pump

Hydraulic Unit

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Much Pumping Flow

[1] P0 Pump [2] Hydraulic Unit

The pump is directly installed on a screw conveyor of a shield TBM, and sends excavated muck to a subsequent pump. The hydraulic unit is installed on the nearest trailing gear.

[3] Earth-Pressure Pump Control Panel

Allows controlling the pump system by placing remote control panel near the shield operator panel. (Installed on the operator’s cavin).

[4] Low Velocity Flowmeter

By inserting it between the pipes, it measures and displays the flow of the pumped earth. It can also remotely analyze and record data.

[5] Hydraulic Unit [6] P1 Pump

The relay pump system that receives muck from P0 pump, and then relays it to asubsequent pump. An additional relay pump will be installed, depending on the excavation distance.

[7] Snake-Type Stretchable Pipe

Conjoint link of pipes that extend and retracts for the pipeline extension. It features high pressure resilience and compatibility for a curved tunnel.

[8] Noise Damper

The equipment dampens the noise and shocks from a sudden change in pressure inside the pipes while pumping is in progress.

Specifications

■Muck Pump

  KE1 
Product Code 03000 002 15000 003 08000 002 12000 002 15000 002
Maker Klein Putzmeister
Model KIP254 KIP98 KOS708 KOS1012 KOS1415
Theoretical Max. Dispense Amount(m3/h) 30 150 80 120 150
Theoretical Max. Dispense Pressure(MPa{kgf/cm2}) 5{51} 3{31} 5{51}
Layout Length (mm) 3,800 6,000 3,873 4,873 5,633
Width (mm) 600 1,080 1,020 1,022
Height (mm) 1,000 820 725 739
Mass (kg) 1,700 3,500 1,800 2,000 2,300

■Hydraulic Unit

  KE2 
Product Code 41030 002 41160 002 41055 001 41075 001 41090 001 41160 001
Maker Klein Putzmeister
Model HPU-E30 HPU-E160 HA55 HA75 HA90 HA160
Frequency (Hz) 50/60 Dual Purpose
Voltage (V) 400/440
Motor Output (kW) 30/35 160/186 55/63 75/88 90/106 160/186
Layout Length (mm) 1,000 3,100 2,710 2,890 2,800
Width (mm) 500 1,100 800 1,260
Height (mm) 700 1,560 1,615 1,694 1,685
Mass (kg) 400 4,500 1,900 2,220 2,000 2,800

Whenever there is a / in specifications, the left is for 50Hz, and the right is for 60Hz power.

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FAQ

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Contact Us

AKTIO Corporation – Engineering Department:
Address: Tokyo DL Center 4F, 3-6-41 Shinsuna, Koto-ku, Tokyo, 136-0075

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